Custom Pajama Manufacturing
Custom Nightwear Manufacturer
Single-piece nightwear lives or dies on fabric and length. We develop nightgowns, sleep shirts, chemises and maternity styles — print-led or plain — from first pattern through graded bulk production.

First order at a glance
- Sampling
- 7–10 days from confirmed design
- Bulk production
- 25–30 days after sample approval
- Fabrics
- Modal, Viscose, Cotton, Satin, or custom-developed fabric
- Typical styles
- Nightgowns, sleep shirts, chemises, sleepshirt dresses, maternity nightwear
- Customisation
- Print and colourway matching, lengths across sizes, lace and binding, nursing access
- Quality
- In-line and final inspection
- Best for
- Emerging and growing brands starting at 100 pcs per style and colour
- Fastest reply
- WhatsApp · usually faster than email
PajamaWorks makes custom nightwear with an MOQ of 100 pcs per style, per colour, samples in 7–10 days and bulk production 25–30 days after sample approval, in modal, viscose, cotton, satin or custom fabric, at its own factory in Humen, Dongguan, established 2006. Pricing is quoted per project.
MOQ applies per style and per colour, so one style in three colours is 300 pcs. Custom-dyed, printed or woven fabrics are confirmed per quotation. Planning a smaller first run? Tell us your quantity and we'll confirm what's possible.
One piece, nowhere to hide
A two-piece set distributes attention across a top and a bottom. A nightgown is one panel of fabric doing everything — so the fabric choice, the neckline and the hem carry the entire quality impression. There are fewer components to get wrong and much less room to compensate.
In practice this makes nightwear cheaper to assemble and more sensitive to fabric selection than any other category here. For nightgowns sold alongside sets and cami styles in one womenswear range, see women’s pajamas.
Length is a specification, not a description
“Midi” and “long” mean nothing across brands. Specify length as a measurement from the high point of the shoulder, per size, and state whether that measurement is before or after washing. Length is also the measurement most affected by shrinkage in knits and viscose — which is why we ask for fit approval on a washed sample.
Print-led ranges need an extra approval loop
Nightwear is the most print-dependent category in sleepwear. If your programme is print-led, plan for:
- Artwork supplied at production resolution with repeat information
- A strike-off printed on the actual fabric, not a proof on paper or cotton
- Colour approval against that strike-off, in the lighting condition you care about
- Placement rules for engineered prints — where the repeat falls on the body
Viscose and modal both take print exceptionally well, which is why they dominate this category. The same artwork on cotton reads flatter and more matte.
Maternity is its own pattern
Maternity nightwear is not a standard nightgown one size up. Bust and body room, nursing access and length behave differently, and the styles are usually developed as a separate pattern from the outset. If it is part of the plan, say so before the base pattern is locked.
What to confirm before bulk
- Length per size, measured on a washed sample
- Print strike-off approved on the real fabric
- Opacity in the lightest colourway, checked on a body form
- Neckline and strap construction on the sealed sample
Full-length cuts
Nightgowns can be cut ankle-length with full sleeves and a high neckline, or developed as a loose jalabiya or kaftan house dress. See jalabiya and kaftans for long house dresses made from your reference.
Nightwear often sits beside robes and pajama sets in one range. See how we work as a custom sleepwear manufacturer.
In Production
How this product is made
Reference photography for the production details discussed on this page. Request current factory evidence for your specific program during quotation.

Nightgowns and long styles 
Strap and bias detail 
Slips and lightweight styles
Available Styles
Nightwear we develop
Nightgowns
Knee to ankle length, usually woven viscose or knit modal. Length and hem weight decide how it hangs.
Sleep shirts
Shirt-styled with a placket and collar, cut long. Reads as a shirt, worn as nightwear.
Chemises
Short, strap-supported, often satin or modal. Strap and bust construction are the fit-critical points.
Show 2 more stylesShow less
Sleepshirt dresses
Longer jersey styles that cross into loungewear and are worn outside the bedroom.
Maternity nightwear
Adjusted through the bust and body with nursing access where required. A distinct pattern, not a graded-up standard style.
Construction
Details worth specifying
Confirm these on the sample. Each one changes how the finished garment reads.
- Neckline finish — the single most visible construction detail on a one-piece garment
- Strap width, adjustability and anchoring on chemise styles
- Bust shaping: darts, shirring, princess seam or unstructured
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- Hem weight and finish, which decides whether the garment hangs or clings
- Side seam and slit placement on longer lengths
Related Fabrics
Fabric options for nightwear
Fabric decides how the product feels, drapes and survives washing. Compare the realistic options before sampling.

Modal
Silky cellulosic knit with fluid drape and deep colour — the premium-feel comfort option.

Viscose
Cool, breathable and excellent for prints, but weaker when wet — washing and construction decide how long it lasts.

Cotton
Breathable, printable and easy to care for — the real choice is construction: poplin, jersey or flannel.

Satin
Lustrous weave for premium and gift-led sleepwear — beautiful, and the least forgiving to sew.
Customization
What you can change
- Print artwork development and colourway matching
- Custom lengths across the size range
- Lace, binding and trim selection
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- Nursing access for maternity styles
- Custom size chart and grading
Private Label
Retail-ready under your brand
- Woven main label, or printed/heat-transfer label where a neck label would irritate
- Care and composition labels to your market's requirements
- Hang tags and swing tickets
- Polybag or gift packaging
Sampling
From brief to sealed sample
- Fabric and print strike-off approved before the garment sample
- Full-length fit sample — a shortened sample tells you nothing about hang
- Washed sample checked for length change and hem distortion
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- Size set where the length grade is new
- Approved sample sealed for bulk reference
Quality Control
What gets checked
- Print registration and colour matched to the approved strike-off
- Neckline and strap construction checks in line
- Length measurement per size against the approved chart
- Final random inspection before packing
Minimum Order Quantity
100 pcs per style, per colour. MOQ applies per style and per colour, so one style in three colours is 300 pcs. Custom-dyed, printed or woven fabrics are confirmed per quotation.
Manufacturing Process
How a nightwear order runs
The stages your order passes through, in order. Each one has its own page.
01
Printing & Embroidery
Printing and embroidery for sleepwear: fabric printing, placement prints, embroidery and monogramming, with strike-offs and stitch-outs approved before bulk.
Learn more →
02
Fabric Sourcing
Fabric sourcing for pajama production: cotton, modal, satin, jersey, flannel and viscose, plus custom dyeing with lab dips and print strike-offs.
Learn more →
03
Sample Development
Pajama sample development from tech pack or reference garment: pattern making, fabric swatches, fit samples, revision rounds and a sealed production standard.
Learn more →
04
Quality Control
Pajama quality control: fabric inspection before cutting, in-line sewing checks, measurement checks against the sealed sample and final inspection before packing.
Learn more →
FAQ
Nightwear — common questions
What is your pajama MOQ?
MOQ starts from 100 pcs per style, per colour in stock fabrics (cotton, modal, satin, jersey, flannel, viscose), so one style in three colours is 300 pcs. Custom-dyed, custom-printed or custom-woven fabrics raise the minimum because the mill minimum applies; we confirm the exact figure for your style in the quotation.
How much does a pajama sample cost?
Sample cost depends on the style, fabric and customization (printing, embroidery, special trims). We confirm the exact sample fee per project before sampling starts — share your design through the quote form for a precise figure.
Is the sample fee refundable?
Yes, when your bulk order reaches 200 pcs per style, per colour. We confirm the sample fee for your style before sampling starts.
How long does sampling take?
A first sample usually takes about 7–10 days once the design is confirmed. Complex styles, sourced fabrics and extra revision rounds add time; we confirm the sampling timeline with each sample order and keep you updated through development.
Can I use my own pajama design?
Yes. Send a tech pack, reference sample or reference photos and we handle pattern development, grading and sampling to your design. Your designs stay confidential to your project.
Will my fit sample be washed before I approve it?
Yes — we launder fit samples before sending them. Cotton shrinks, knits relax and viscose can distort, so a sample approved unwashed is not the garment your customer receives. Approving fit on a washed sample removes the most common cause of bulk fit complaints.
Can you source custom fabrics?
Yes. Beyond stock cotton, modal, satin, jersey, flannel and viscose options, we source custom blends, custom-dyed colors and custom prints. Custom-developed fabrics carry higher minimums, which we confirm during quoting.
Can you match Pantone colors?
Yes. For custom-dyed fabrics we produce lab dips against your Pantone reference for approval before bulk dyeing, so the production color matches the approved standard.
What is the minimum for custom labels, hang tags and packaging?
Custom main labels and hang tags start from 500 pcs, and custom packaging such as printed polybags and boxes from 1,000 pcs. Garments still start from 100 pcs per style, per colour — if your order is smaller than the label minimum, the labels are made at 500 and we keep the surplus for your repeat order.
Who owns the pattern developed for my product?
Ask us and we will put it in writing before development starts. Pattern ownership is a commercial term rather than a fixed rule, and it is better agreed at the outset than assumed. Your designs, tech packs and reference materials stay confidential to your project either way.
Ready to develop your nightwear?
Send your tech pack, reference garment or product requirements — we will come back with a manufacturing plan and quotation.
Related Reading
Guides on this topic

Fabrics
Modal vs Cotton Pajamas: Which Fabric Is Better?
Modal wins on feel and drape; cotton wins on structure, breathability and price. Here is the honest comparison for anyone choosing between them.

Fabrics
Modal vs Viscose for Pajamas
Modal and viscose are close relatives that behave differently in production. How they compare on strength, shrinkage, colour, printing and cost, and which sleepwear styles each one suits.

Manufacturing
How Pajama Sampling Works
What happens between sending a reference garment and approving a production sample — the sample types, what each one is for, and how to write fit comments that actually work.